|
|
|
The soft magnetic materials available from
CSC include the molybdenum permalloy powder cores(MPP
cores),
High flux powder cores and Sendust powder cores.
These are used in transformers,chokes,inductors,noise
filters,power factor correction,switch mode power
supply,etc.These cores are supplied in a wide variety of
shapes,sizes and magnetic characteristics. CSC's cores are
made from inhance atomized metal powders. |
|
What is Magnetic Powder Core?

|
Powder cores are distributed air gap cores made
from ferrous alloy powders for low losses at
elevated frequencies.Small air gaps distributed
evenly throughout the cores increase the amount of
DC that can be passed through the winding before
core saturation occurs.
Powder cores are excellent as low loss inductors
for SMPS,switching regulators,noise filters,etc. |
 |
|

|
|
|
|
|
|
| ¡Ü Materials |
|
¡Ü |
MPP |
:Ni-Fe-Mo alloy |
|
¡Ü |
High Flux |
:Ni-Fe alloy |
|
¡Ü |
Sendust |
:Fe-Si-Al alloy |
|
|
|
|
| ¡Ü Availability |
|
¡Ü |
Sizes : Many sizes from 3.5mm OD to 77.8 mm OD |
|
¡Ü |
Permeabilities |
|
|
| - MPP |
: 26,60,75,125,147,160,173,200¥ì |
| - High Flux |
: 26,60,75,90,125,160¥ì |
| - Sendust |
: 26,60,75,90,125¥ì |
|
|
|
|
|
| ¡Ü Core Finishes |
|
¡Ü |
Break Down Voltage : 500V min |
|
¡Ü |
Coating : High Quality Epoxy Resin,Parylene-C |
|
¡Ü
|
Color
|
| - MPP |
Gray |
| - High Flux |
Khaki |
| - Sendust |
Black,Blue |
|
|
|
New Products of CSC

ULTRA THIN
TOROIDAL MPP CORE
¡¡
Part No. |
Core
Dimension (mm) |
Nominal
Inductance
(nH/ ) |
Path
length
(cm) |
Typical
Inductance |
Recommended
Inductance
@0A(¥ìH) |
OD |
ID |
HT |
L@0A
( ¥ìH) |
Isat
(A) |
DM 3006P
DM 3008P
DM 3010P
|
3.05 |
1.78 |
0.6
0.8
1.0
|
8
10
12
|
0.736 |
1.5
3.3
4.7
|
1.5
1.1
1.1
|
0.47, 1.0, 1.5, 2.2,
3.3
4.7, 6.8, 10, 15 |
DM 3506P
DM 3508P
DM 3510P
|
3.56 |
1.78 |
0.6
0.8
1.0
|
10
14
17
|
0.817 |
3.3
4.7
6.8
|
1.3
1.2
1.2
|
1.0, 1.5, 2.2, 3.3,
4.7
6.8, 10, 15, 22 |
DM 3906P
DM 3908P
DM 3910P
DM 3912P
|
3.94 |
2.24 |
0.6
0.8
1.0
1.2
|
8
11
14
17
|
0.942 |
4.7
6.8
10
15
|
1.1
1.1
1.0
0.9
|
1.5, 2.2, 3.3, 4.7,
6.8
10, 15, 22 |
DM 4607P
DM 4610P
DM 4612P
DM 4615P
|
4.65 |
2.36 |
0.7
1.0
1.2
1.5
|
12
16
20
25
|
1.060 |
6.8
10
15
22
|
1.3
1.2
1.1
1.0
|
2.2, 3.3, 4.7, 6.8,
10
15, 22, 33, 47 |
DM 6308P
DM 6310P
DM 6312P
DM 6315P
|
6.35 |
2.79 |
0.8
1.0
1.2
1.5
|
14
18
22
27
|
1.361 |
10
15
22
33
|
1.4
1.3
1.2
1.1
|
4.7, 6.8, 10, 15, 22
33, 47, 56 |
1)Core are supplied with 0.012~0.025mm nominal parylene coating;
dimensions shown are for nominal bare core.
2) Tolerances are ¡¾10% deviation from nominal inductance.
3) Peak current for approximately 30% rolloff.
4) In addition to cores listed above, custom specifications are also available.
Characteristics of TOROIADL MPP CORE
Inductance
& Q value Frequency
 |
Inductance vs DC Bias Current
 |
Inductance vs
Temperature
 |
HIGH-FLUX
POWER REACTOR
Core Specifications
Part Number |
Permeability
[¥ì] |
AL-value
[nH/ ] |
Magnetic
path length[cm] |
Cross section
area [c ] |
Core Dimension[mm] |
OD |
ID |
HT |
|
CH 203 125
CH 203 060
|
125
60
|
68
32
|
5.09 |
0.226 |
21.08 |
12.70 |
7.11 |
|
CH 229 125
CH 229
060
|
125
60
|
90
43
|
5.67 |
0.331 |
23.62 |
13.39 |
8.38 |
|
CH 234 125
CH 234
060
|
125
60
|
105
51
|
5.58 |
0.338 |
24.30 |
13.77 |
9.70 |
|
CH 270 125
CH 270
060
|
125
60
|
157
75
|
6.35 |
0.654 |
27.70 |
14.10 |
11.99 |
|
CH 330 125
CH 330
060
|
125
60
|
127
61
|
8.15 |
0.672 |
33.83 |
19.30 |
11.61 |
|
CH 343 125
CH 343
060
|
125
60
|
79
38
|
8.95 |
0.454 |
35.20 |
22.60 |
9.83 |
|
CH 358 125
CH 358
060
|
125
60
|
117
56
|
8.98 |
0.678 |
36.70 |
21.50 |
11.28 |
|
CH 400 125
CH 400
060
|
125
60
|
168
81
|
9.84 |
1.072 |
40.70 |
23.30 |
15.37 |
|
CH 467 125
CH 467
060
|
125
60
|
281
135
|
10.74 |
1.990 |
47.60 |
23.30 |
18.92 |
|
CH 508 125
CH 508
060
|
125
60
|
152
78
|
12.73 |
1.250 |
51.70 |
30.90 |
14.35 |
|
CH 571 125
CH 571
060
|
125
60
|
287
138
|
12.50 |
2.290 |
58.00 |
25.60 |
16.10 |
|
CH 572 125
CH 572
060
|
125
60
|
156
75
|
14.30 |
1.444 |
58.00 |
34.70 |
14.86 |
|
CH 610 125
CH 610
060
|
125
60
|
416
205
|
19.92 |
3.616 |
61.55 |
32.62 |
25.00 |
1) Cores are supplied with epoxy coating or plastic case.
2) Inductance tolerance of CSC magnetic powder cores is ¡¾8%.
3) In addition to cores listed above, custom specifications are also available.
4) L = AL ¡¿ / 1000 [¥ìH]
Coil Specifications
Part Number |
Rated current
Idc[A] |
Inductance[¥ìH] |
Wire dia.[mm] |
Reference
No.
of turns (turn) |
L(@0A) |
L(@Idc) |
LCH 203 A-010-370
LCH 203 A-020-280
LCH 203 A-030-125
LCH 203 A-040-070
LCH 203 A-050-045 |
1
2
3
4
5 |
393
393
170
108
83 |
370
280
125
70
45 |
0.6
0.6
0.7
0.7
1.0 |
76
76
50
40
35 |
LCH 229 A-020-430
LCH 229 A-020-300
LCH 229 A-030-255
LCH 229 A-030-190
LCH 229 A-040-145
LCH 229 A-040-100
LCH 229 A-050-092
LCH 229 A-050-070 |
2
2
3
3
4
4
5
5 |
547
380
380
272
272
144
144
110 |
430
300
255
190
145
100
92
70 |
0.6
0.6
0.7
0.7
0.7
0.7
1.0
1.0 |
78
65
65
55
55
40
40
35 |
LCH 234 A-050-180
LCH 234 A-050-140 |
5
5 |
317
262 |
180
140 |
1.0
1.0 |
55
50 |
LCH 270 A-050-240
LCH 270 A-080-095
LCH 270 A-080-059
LCH 270 A-080-047
LCH 270 A-100-038
LCH 270 A-150-013 |
5
8
8
8
10
15 |
392
192
98
63
63
16 |
240
95
59
47
38
13 |
1.0
1.3
1.3
1.3
1.3
1.5 |
50
35
25
20
20
10 |
LCH 330 A-050-150
LCH 330 A-060-100
LCH 330 A-080-047
LCH 330 A-100-033 |
5
6
8
10 |
203
138
61
51 |
150
100
47
33 |
1.0
1.3
1.3
1.3 |
40
33
22
20 |
LCH 358 A-080-190
LCH 358 A-100-125
LCH 358 A-100-060
LCH 358 A-150-055
LCH 358 A-150-027
LCH 358 A-200-032
LCH 358 B-200-050
LCH 358 A-200-015
LCH 358 B-250-030
LCH 358 A-300-013
LCH 358 B-300-030
LCH 358 A-300-007
LCH 358 B-300-015 |
8
10
10
15
15
20
20
20
25
30
30
30
30 |
421
421
85
105
47
105
87
26
87
26
98
12
87 |
190
125
60
55
27
32
50
15
30
13
30
7
15 |
1.3
1.3
1.3
1.5
1.5
1.3¡¿2P
1.3¡¿2P
1.3¡¿2P
1.5¡¿2P
1.5¡¿2P
1.5¡¿2P
1.5¡¿2P
1.5¡¿2P |
60
60
27
30
20
30
40
15
40
15
42
10
40 |
LCH 400 A-080-360
LCH 400 A-100-230
LCH 400 A-150-100
LCH 400 A-200-057
LCH 400 B-250-050
LCH 400 A-300-026
LCH 400 B-300-030 |
8
10
15
20
25
30
30 |
710
508
267
151
99
67
99 |
360
230
100
57
50
26
30 |
1.3
1.3
1.5
1.3¡¿2P
1.5¡¿2P
1.5¡¿2P
1.5¡¿2P |
65
55
40
30
35
20
35 |
LCH 467 A-100-310
LCH 467 A-150-135
LCH 467 A-200-078
LCH 467 B-200-100
LCH 467 A-300-034
LCH 467 B-300-050 |
10
15
20
20
30
30 |
450
253
112
165
63
84 |
310
135
78
100
34
50 |
1.3
1.5
1.3¡¿2P
1.3¡¿2P
1.5¡¿2P
1.5¡¿2P |
40
30
20
35
15
25 |
LCH 610 A-120-450
LCH 610 A-150-450
LCH 610 A-150-300
LCH 610 A-200-250
LCH 610 B-200-200
LCH 610 A-300-100
LCH 610 B-300-270 |
12
15
15
20
20
30
30 |
570
600
374
374
328
166
540 |
450
450
300
250
250
100
270 |
1.5
1.5
1.5
1.3¡¿2P
1.3¡¿2P
1.5¡¿2P
1.5¡¿2P |
37
38
30
30
40
20
52 |
¡¡
| APPLICATIONS |
COIL DESIGNATION |
PFC
chokes for inverter circuits
PFC
chokes for smoothing circuit
PFC
chokes for UPS
In-line
noise filters
Power
supplies for welding machine
|
 |
DIAGRAM OF POWER FACTOR CORRECTION CIRCUIT
 |
CHARACTERISTICS OF HIGH-FLUX CORES & COILS
Inductance
vs Frequency
 |
Inductance
vs DC Bias Currents
 |
Comparision
of Efficency
(Total Resistance vs DC Current)
 |
Comparision
of Sound Level
 |
¡¡ |
CSC's Magnetic Powder Cores
|
|
| MPP Cores |
| ¡Ü Many outstanding magnetic characteristics |
| - High resistivity |
| - Low hysteresis and eddy current losses |
| - Excellent inductance stabillty after high DC |
| ...magnetization or under high DC Bias conditions |
| - Minimal inductance shift up to 2000 G under AC condition |
| - Good temperature stabillty |
| ¡Ü major applications |
| - Inductors for high Q ......- Low loss filter
circuits |
| - Loading ciils |
| - Transformers, Chokes, and Inductors |
|
| High Flux Cores |
| ¡Ü Advantages |
| - Excellent DC Bias characteristics |
| - High Bmax of 15,000 G compared to 7,000 G for |
| ...MPP or 4,500 G for ferrites |
| - Large energy storage capacity |
| - Core losses sighificantly lower than powdered |
| ...iron cores |
| ¡Ü Major applications |
| - In-line noise filters......- Switching regulator
inductors |
| - Pulse transformer, Fly-back transformer,PFC |
|
| Sendust Cores |
| ¡Ü Advantages |
| - Core losses significantly lower than powdered iron |
| - Good DC Bias characteristics |
| - Cost between powdered iron and MPP |
| ¡Ü Major applications |
| - Switching regulator inductors |
| - In-line noise filters |
| - Pulse transformers, Fly-back transformers,PFC |
|
|
|
| SOFT MAGNETIC MATERIALS |
| - Comparisons of Basic Characteristics |
| - Permeability vs DC Bias |
| - Core Loss |
Comparisons
of Basic Characteristics  |
|
|
|
|
|
|
|
|
|
MPP
|
Lowest |
Better |
High |
1 MHz |
7,000G |
Best |
|
High Flux
|
Low |
Best |
Medium |
1 MHz |
15,000G |
Better |
Sendust |
Medium |
Good |
Low |
2 MHz |
10,000G |
Good |
Iron |
Highest |
Poor |
Lower |
100KHz |
10,000G |
Poor |
|
|
Medium |
Better |
Highest |
300KHz |
6,500G |
Poor |
Ferrite |
Lowest |
Poor |
Low |
0KHz |
4,500G |
Poor |
|
|
|
|
|
|
Special Features of CSC's Magnetic Powder Cores
 |
|
|
|
|
|
CSC's Core Identification |
|
|
Core Designation |
|
|
|
|
|
Most CSC magnetic powder cores are marked according to the
following |
|
|
designation method. Cores smaller than 10mm OD are supplied without
marking |
|
|
due to the difficulty of printing on the small surfaces of cores.
Cores are graded |
|
|
into 2% bands of inductance, and the percentage deviation from
nominal |
|
|
inductance value is stamped on cores. |
|
|
 |
|
|
|
|
|
|
|
|
Tolerance & Grading |
|
|
|
|
|
The inductance tolerances of CSC magnetic powder cores are
+/-8%from nominal values. |
|
|
Cores are graded into 2% inductance bands. The percentage
inductance deviation and its |
|
|
winding adjustment references for each band are shown below. Cores
with special |
|
|
tolerances are also available upon request. |
|
|
|
|
|
Grade |
Inductance
% Deviation from Nominal |
Turns
% Deviation from Nominal |
+8
16
14
12
0
-2
-4
-6
-8 |
+8 ~ +7
+7 ¡ +5
+5 ¡ +3
+3 ~ +1
+1 ~ -1
-1 ~ -3
-3 ~ -5
-5 ~ -7
-7 ~ -8 |
-4.0 ¡ -3.5
-3.5 ~ -2.5
-2.5 ¡ -1.5
-1.5 ¡ -0.5
-0.5 ¡ +0.5
+0.5 ¡ +1.5
+1.5 ¡ +2.5
+2.5 ¡ +3.5
+3.5 ¡ +4.0 |
|
|
|
|
|
|
|
|
|
|
|
|
Nominal Inductance Table |
|
|
|
|
|
Part No.
(125 ¥ì) |
Inductance
per 1000 turns (mH) |
| 26¥ì |
60 ¥ì |
75 ¥ì |
90 ¥ì |
125 ¥ì |
147 ¥ì |
160 ¥ì |
173 ¥ì |
200 ¥ì |
| 035125 |
|
13 |
16 |
19 |
26 |
31 |
33 |
36 |
42 |
| 039125 |
7 |
17 |
21 |
25 |
35 |
41 |
45 |
48 |
56 |
| 046125 |
9 |
20 |
25 |
30 |
42 |
49 |
53 |
57 |
67 |
| 063125 |
10 |
24 |
30 |
36 |
50 |
59 |
64 |
69 |
80 |
| 066125 |
11 |
26 |
32 |
39 |
54 |
64 |
69 |
75 |
86 |
| 067125 |
21 |
50 |
62 |
74 |
103 |
122 |
132 |
144 |
165 |
| 068125 |
14 |
33 |
42 |
50 |
70 |
81 |
89 |
95 |
112 |
| 078125 |
11 |
25 |
31 |
37 |
52 |
62 |
66 |
73 |
83 |
| 096125 |
11 |
25 |
32 |
38 |
53 |
63 |
68 |
74 |
84 |
| 097125 |
14 |
32 |
40 |
48 |
66 |
78 |
84 |
92 |
105 |
| 102125 |
14 |
32 |
40 |
48 |
66 |
78 |
84 |
92 |
105 |
| 112125 |
11 |
26 |
32 |
38 |
53 |
63 |
68 |
74 |
85 |
| 127125 |
12 |
27 |
34 |
40 |
56 |
67 |
72 |
79 |
90 |
| 166125 |
15 |
35 |
43 |
52 |
72 |
88 |
92 |
104 |
115 |
| 172125 |
19 |
43 |
53 |
64 |
89 |
105 |
114 |
123 |
142 |
| 203125 |
14 |
32 |
41 |
49 |
68 |
81 |
87 |
96 |
109 |
| 229125 |
19 |
43 |
54 |
65 |
90 |
106 |
115 |
124 |
144 |
| 234125 |
22 |
51 |
63 |
76 |
105 |
124 |
135 |
146 |
169 |
| 270125 |
32 |
75 |
94 |
113 |
157 |
185 |
201 |
217 |
251 |
| 330125 |
28 |
61 |
76 |
91 |
127 |
150 |
163 |
176 |
203 |
| 343125 |
16 |
38 |
47 |
57 |
79 |
93 |
101 |
109 |
126 |
| 358125 |
24 |
56 |
70 |
84 |
117 |
138 |
150 |
162 |
187 |
| 400125 |
35 |
81 |
101 |
121 |
168 |
198 |
215 |
233 |
269 |
| 467125 |
59 |
135 |
169 |
202 |
281 |
330 |
360 |
390 |
450 |
| 468125 |
37 |
86 |
107 |
128 |
178 |
210 |
228 |
246 |
285 |
| 508125 |
32 |
73 |
91 |
109 |
152 |
179 |
195 |
210 |
243 |
| 571125 |
60 |
138 |
172 |
206 |
287 |
306 |
333 |
360 |
417 |
| 572125 |
33 |
75 |
94 |
112 |
156 |
185 |
200 |
218 |
250 |
| 777125 |
30 |
68 |
85 |
102 |
142 |
167 |
182 |
197 |
233 |
|
|
|
|
|
|
|
|
|
|
|
|
Core Specifications(inches) |
|
|
|
|
|
|
|
Perme
ability (u) |
Norminal
Induc
(mH)
@1000T |
Magnetic |
path |
length |
§¤(cm) |
|
|
|
Dimensions(inches) |
OD(Max)*ID(Min)*HT(Max) |
|
CM |
CH |
CS |
Before
Finish |
After Finish
|
035125 |
125 |
26 |
0.817 |
0.0137 |
0.003 |
0.003 |
0.002 |
0.140¡¿0.070¡¿0.060 |
0.155x0.060¡¿0.060 |
039125 |
125 |
35 |
0.942 |
0.0211 |
0.006 |
0.006 |
0.004 |
0.155x0.088x0.100 |
0.170x0.078x0.117 |
046125 |
125 |
42 |
1.060 |
0.0285 |
0.009 |
0.009 |
0.007 |
0.183¡¿0.093¡¿0.100 |
0.205¡¿0.076¡¿0.130 |
063125 |
125 |
50 |
1.361 |
0.0470 |
0.020 |
0.019 |
0.014 |
0.250¡¿0.110x0.110 |
0.275x0.090x0.135 |
066125 |
125 |
54 |
1.363 |
0.0476 |
0.020 |
0.019 |
0.015 |
0.260¡¿0.105¡¿0.100 |
0.285¡¿0.090¡¿0.125 |
067125 |
125 |
103 |
1.363 |
0.0920 |
0.039 |
0.036 |
0.028 |
0.260x0.105x0.188 |
0.288¡¿0.087¡¿0.218 |
068125 |
125 |
70 |
1.650 |
0.0725 |
0.035 |
0.033 |
0.025 |
0.270¡¿0.156x0.200 |
0.300¡¿0.136¡¿0.225 |
078125 |
125 |
52 |
1.787 |
0.0615 |
0.033 |
0.031 |
0.024 |
0.310x0.156x0,125 |
0.335x0.135x0.150 |
096125 |
125 |
53 |
2.18 |
0.0752 |
0.049 |
0.046 |
0.036 |
0.380x0.188¡¿0.125 |
0.405x0.168x0.150 |
097125 |
125 |
66 |
2.18 |
0.0945 |
0.063 |
0.060 |
0.046 |
0.380x0.188x0.156 |
0.405x0.168x0.180 |
102125 |
125 |
66 |
2.38 |
0.1000 |
0.067 |
0.063 |
0.048 |
0.400x0.200¡¿0.156 |
0.425x0,180x0.180 |
112125 |
125 |
53 |
2.69 |
0.0906 |
0.074 |
0.070 |
0.053 |
0.440x0.250x0.156 |
0.468 X0.232x0.186 |
127125 |
125 |
56 |
3.12 |
0.114 |
0.109 |
0.103 |
0.079 |
0.500x0.300x0.187 |
0.530X0.275x0.217 |
166125 |
125 |
72 |
4.11 |
0.192 |
0.24 |
0.23 |
0.17 |
0.650x0.400x0.250 |
0.680x0.375x0.280 |
172125 |
125 |
89 |
4.14 |
0.232 |
0.29 |
0.27 |
0.21 |
0.680¡¿0.380x0.250 |
0.710X0.355x0.280 |
203125 |
125 |
68 |
5.09 |
0.226 |
0.35 |
0.33 |
0.25 |
0,800x0.500x0.250 |
0.830X0.475x0.280 |
229125 |
125 |
90 |
5.67 |
0.331 |
0.56 |
0.53 |
0.41 |
0.900¡¿0.550x0.300 |
0.930X0.527X0.330 |
234125 |
125 |
105 |
5.58 |
0.388 |
0.71 |
| | | |